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An ISO 9001 : 2008 Certified Company
An ISO 14001 : 2004 Certified Company

Paper Corrugating Plants-2 (3PLY/5PLY/7PLY)

Database controlled Production Line Management System is an automatic management control system with well monitored and decentralised control. There is a perfect synchronisation of the various equipments installed in the production line. There is a high level of mechanization involved and the order specifications can be changed without the stoppage of the plant. The automated management system displays all the important information with respect to working efficiency, finished products, average speed, production quality and average and spare time. Also, the automatic deceased control system helps in speedy detection of errors as a result of which service and repairs time is shortened.

Following are the various equipments of Corrugation Plant :


Single Facer Series (BKG-SFS)

Vertical Type
Product Code : BKG-SFS-1
  • Bearing/Bush Mounting
  • High Quality and Tested Flute Roll Material (EN 8, EN 9, EN 19 and EN 24, 48 Cr Mo, 50 Cr Mo and many more). The choice of material depends on the customer's requirement.
  • Intently finished Flute Profiles. We offer different types of Flute Profiles (A, B, C, E, F, and many more custom tailored profiles)
  • HG 460 Graded Casting Pressure Roll- Most Comprehensive feature of our single facers.
  • Fitted with gears made of tested EN 24 material.
  • Electrical Motor starter (Three Phase)
  • Variability in the Speed with the help of Frequency Drive.
  • Control Panel to operate Heaters
  • Stainless Steel Gum Tray
  • Rewinding Attachment
  • Automatic Gear Lubrication System
  • Electrical/Steam Heated
  • Effective Production Speed of 40 Metre/min.
Oblique Type
Product Code :BKG-SFS-2
  • Bearing/Bush Mounting
  • Finger Type/ Finger Less
  • High Quality and Tested Flute Roll Material (EN 8, EN 9, EN 19 and EN 24, 48 Cr Mo, 50 Cr Mo and many more). The choice of material depends on the customer's requirement.
  • Intently finished Flute Profiles. We offer different types of Flute Profiles such as
  • HG 460 Graded Casting Pressure Roll- Most Comprehensive feature of our single facers.
  • Fitted with gears made of tested EN 24 material.
  • Automatic Gear Lubrication System
  • Variability in the Speed with the help of Frequency Drive
  • 3 Main Heaters and 2 Pre-Heaters
  • Control Panel to operate Heaters
  • Hydraulic Self loading Reel Stand
  • Rewinding attachment with 2 rewinding shafts
  • Electrical Motor starter (Three Phase)
  • Effective Production Speed of 50 Metre/min
  • Electrical/Steam Heated
  • Pre-Conditioner for Flute Media Paper (Optional) Hardened and Ground Gear Box Drive
Fingerless Type
Product Code : BKG-SFS-3
  • Fingerless Vacuum Suction System
  • Effective Designed Speed- 120metre/min-200metre/min
  • Effective Width 1200mm-2500mm
  • Corrugated Rollers are made of high quality and tested alloy steel material 48 Cr-Mo and 50 Cr Mo. We at BKG, follow the complete process of Induction Hardening (HRC 58-62), Tempering, Grinding and Tungsten Coating/Hard Chroming.
  • Lower Flute Roll diameter- 320mm, 360mm and 380mm
  • Pneumatic Movement of Corrugated and Glue Applicator device.
  • Electrical Motor for the Glue Applicator device in order to avoid drying up of glue.
  • Easy changing of rolls with guide way slipping of glue and upper roll.
  • Vacuum Suction system provides perfect flute shape with the help of blower.
  • Digital control of the gap between doctor roll and glue roll. The gap is electronically adjusted.
  • Independent Gear Box, Gimbal Transmission with immersed oil-lubricating system
  • High Temperature Lubricating Greasing on bearings of Flute and Pressure Rolls.
  • A, B, C, E, F, and many more custom tailored Flute profiles.
  • Fitted with Frequency Controller device to monitor variation in speed.
Fingerless Twin Facer Type
Product Code : BKG-SFS-4
  • Fingerless Vacuum Suction System
  • Effective Designed Speed- 100 metre/min
  • Effective Width- 1200mm-2500mm
  • Lower Flute Roll Diameter- 280mm
  • Vacuum Suction system provides perfect flute shape with the help of blower.
  • Corrugated Rollers are made of high quality and tested alloy steel material 48 Cr-Mo and 50 Cr Mo. We at BKG, follow the complete process of Induction Hardening (HRC 58-62), Tempering, Grinding and Tungsten Coating/Hard Chroming.
  • Independent Helical Gear Box, Gimbal Transmission with immersed oil-lubricating system
  • Fitted with Frequency Controller device to monitor variation in speed.
  • Fitted with Auto Circulating Glue System
  • Pneumatic control for the movement of the upper, pressure and glue roll.
  • High Temperature Lubricating Greasing on bearings of Flute and Pressure Rolls.
  • Tungsten Coated/Chrome Plated Glue Roll
Cassette Type
Product Code :BKG-SFS-5
  • Effective Width- 1400mm-2500mm
  • Effective Designed Speed- 180-220 metre/min
  • Cassette Type movement of Corrugated Rolls, Easy to replace and fit
  • Cassette Framework is fitted with Hydraulic panel
  • Gimbal Transmission with immersed oil-lubricating system
  • Negative Wind Pressure enhances absorptive capacity of corrugated rollers to paper
  • Pneumatic control for the movement of the doctor and glue roll.